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RADIO FREQUENCY DRYER

Radio frequency (RF) Dryer is a drying system that uses Radio frequency drying method that is superior than conventional methods that use steam, hot air, rapid dryers etc.
RF drying does not necessitate cumbersome and space consuming infrastructure facilities like boilers, hot air generators, burners, heat exchanges, heat recovery, fuel storage, water piping & valves, fans, etc. The drying process in RF drying is instantaneous and can be started and stopped by just pressing a button. This unique functionality results in cost benefits when compared to conventional methods which have high cost incurrence even when not in use, or any startup/shutdown costs. RF drying also eliminates the compulsion of batch sizes that exists in conventional methods.


INSTA 10/4 RF Dryer

../lcc_admin/prdt_popup_img/01_INSTA-10-4-Popup Banner.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 10/4 RF Dryer

MODEL INSTA 10/4
Max. Electrical Supply (KVA) 20
RF Operating Frequency (MHz) 40.68
Max. RF Power Output (KW) 10
Max. (approx.) Evaporative Capacity (kg/hr of water) 12
Overall Height (mm) 2400
Overall Width (mm) 2000
Overall Length (mm) 3800
Conveyor Belt Width (mm) 400
Product Loading Height (mm) 1040
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling AIR
Recommended Stabilizer Capacity (KVA) 25

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 10/4
Polyester 14% - 2% 100
Acrylic 15% - 2% 92
Romie Cotton 29% - 12% 70
Poly/Cotton 25% - 4% 56
Wool Acrylic 33% - 11% 54
Poly/Cotton 35% - 4% 38
Wool 42% - 17% 48
Acrylic/Cotton 45% - 14% 38
Cotton 52% - 8% 26
Silk 55% - 8% 24
Angora 45% - 14% 38
Rayon 75% - 11% 18

INSTA 15/11 RF Dryer

../lcc_admin/prdt_popup_img/02_INSTA-15-11-Popup Bannerrf.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 15/11 RF Dryer

MODEL INSTA 15/11
Max. Electrical Supply (KVA) 33
RF Operating Frequency (MHz) 27.12
Max. RF Power Output (KW) 15
Max. (approx.) Evaporative Capacity (kg/hr of water) 18
Overall Height (mm) 2500
Overall Width (mm) 2800
Overall Length (mm) 3800
Conveyor Belt Width (mm) 1100
Product Loading Height (mm) 940
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling AIR
Recommended Stabilizer Capacity (KVA) 40

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 15/11
Polyester 14% - 2% 150
Acrylic 15% - 2% 138
Romie Cotton 29% - 12% 105
Poly/Cotton 25% - 4% 85
Wool Acrylic 33% - 11% 81
Poly/Cotton 35% - 4% 58
Wool 42% - 17% 72
Acrylic/Cotton 45% - 14% 58
Cotton 52% - 8% 40
Silk 55% - 8% 38
Angora 45% - 14% 58
Rayon 75% - 11% 28

INSTA 30/8 RF Dryer

../lcc_admin/prdt_popup_img/03_INSTA-30-8-Popup Bannerrf.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 30/8 RF Dryer

MODEL INSTA 30/8
Max. Electrical Supply (KVA) 60
RF Operating Frequency (MHz) 27.12
Max. RF Power Output (KW) 30
Max. (approx.) Evaporative Capacity (kg/hr of water) 36
Overall Height (mm) 3400
Overall Width (mm) 2000
Overall Length (mm) 6900
Conveyor Belt Width (mm) 800
Product Loading Height (mm) 1040
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling AIR
Recommended Stabilizer Capacity (KVA) 75

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 30/8
Polyester 14% - 2% 300
Acrylic 15% - 2% 275
Romie Cotton 29% - 12% 210
Poly/Cotton 25% - 4% 170
Wool Acrylic 33% - 11% 160
Poly/Cotton 35% - 4% 115
Wool 42% - 17% 140
Acrylic/Cotton 45% - 14% 110
Cotton 52% - 8% 80
Silk 55% - 8% 75
Angora 45% - 14% 115
Rayon 75% - 11% 55

INSTA 40/11 RF Dryer

../lcc_admin/prdt_popup_img/04_INSTA-40-11-Popup Bannerrf.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 40/11 RF Dryer

MODEL INSTA 40/11
Max. Electrical Supply (KVA) 86
RF Operating Frequency (MHz) 27.12
Max. RF Power Output (KW) 40
Max. (approx.) Evaporative Capacity (kg/hr of water) 46
Overall Height (mm) 3400
Overall Width (mm) 2000
Overall Length (mm) 6900
Conveyor Belt Width (mm) 1100
Product Loading Height (mm) 1040
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling AIR
Recommended Stabilizer Capacity (KVA) 100

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 40/11
Polyester 14% - 2% 400
Acrylic 15% - 2% 365
Romie Cotton 29% - 12% 285
Poly/Cotton 25% - 4% 225
Wool Acrylic 33% - 11% 215
Poly/Cotton 35% - 4% 150
Wool 42% - 17% 190
Acrylic/Cotton 45% - 14% 150
Cotton 52% - 8% 105
Silk 55% - 8% 100
Angora 45% - 14% 150
Rayon 75% - 11% 75

INSTA 60/12 RF Dryer

../lcc_admin/prdt_popup_img/06_INSTA-60-12-Popup Bannerrf.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 60/12 RF Dryer

MODEL INSTA 60/12
Max. Electrical Supply (KVA) 115
RF Operating Frequency (MHz) 27.12
Max. RF Power Output (KW) 60
Max. (approx.) Evaporative Capacity (kg/hr of water) 72
Overall Height (mm) 3400
Overall Width (mm) 2030
Overall Length (mm) 9930
Conveyor Belt Width (mm) 1200
Product Loading Height (mm) 1040
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling AIR
Recommended Stabilizer Capacity (KVA) 160

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 60/12
Polyester 14% - 2% 665
Acrylic 15% - 2% 610
Romie Cotton 29% - 12% 470
Poly/Cotton 25% - 4% 380
Wool Acrylic 33% - 11% 360
Poly/Cotton 35% - 4% 255
Wool 42% - 17% 320
Acrylic/Cotton 45% - 14% 255
Cotton 52% - 8% 180
Silk 55% - 8% 170
Angora 45% - 14% 255
Rayon 75% - 11% 125

INSTA 85/14 RF Dryer

../lcc_admin/prdt_popup_img/06_INSTA-85-14-Popup Bannerrf.jpg

Applications

.

RF Dryer is extensively used to dry the following materials after dyeing, mercerizing, or wet processing after the preliminary hydro extraction for excess water:
Yarn in the form of cheese, cone, cake of hanks.
Cotton, wool, man-made fibres and jute, as loose stock or tows/tops.
Hosiery and made-up garments in bundles.

Precise control of RF Power Density

.

The movement of top electrodes in the oven is in increments of 1 mm. They are positioned at the predetermined level throughout the drying operation for a particular product by using PLC with encoder feedback drive.

.

The poly-propylene self-aligning modular conveyor belt provided ensures that the product is always positioned under the top electrodes. The unique advantage to the belt over others is the facility to change the damaged portion of the belt alone. But the nylon conveyor belt in other makes needs complete replacement in case of damage and compressed air is required for its alignment.

Advantages

.

Uniform & level drying with predetermined moisture contents +/-1 %

.

No physical or chemical damage to material. Hence, uniformity in the shade dyed and no colour migration.

.

No contamination.

.

Superior handle and appearance of material.

.

Cost efficient system - 14 months pay back period.

.

Environmentally clean and safe to operate.

.

Easy to feed and collect material.

.

Free-standing and self-contained unit

.

Just-in-time processing.

Features

.

No contamination of product.

.

Easy to feed and collect material.

.

No dye migration.

.

Uniform & level drying

Environmentally clean and safe to operate

.

No steam is required.

.

No compressor air is required

.

No air pollution and radiated heat.

Cost efficient system

.

No heat loss.

.

No startup time.

.

Just-in-time processing.

User friendly GE Fanuc PLC Controller

.

Full fault diagnosis to easily trace the defect

.

Control systems is available in all models.

Sales and Service

.

Sole selling agent: Voltas

.

Service available within 24 hours

.

All spares, including imported ones, are readily available.

.

Nation-wide presence of trained service engineers.

Technical Specifications* - INSTA 85/14 RF Dryer

MODEL INSTA 85/14
Max. Electrical Supply (KVA) 165
RF Operating Frequency (MHz) 27.12
Max. RF Power Output (KW) 85
Max. (approx.) Evaporative Capacity (kg/hr of water) 102
Overall Height (mm) 3400
Overall Width (mm) 2030
Overall Length (mm) 9930
Conveyor Belt Width (mm) 1400
Product Loading Height (mm) 1040
Maximum Product Height (mm) 300
Minimum Product Height (mm) 100
Valve Cooling WATER
Recommended Stabilizer Capacity (KVA) 225

Drying Capacity kg/hr*

DETAILS MOISTURE CONTENT
BEFORE - AFTER		 INSTA 85/14
Polyester 14% - 2% 940
Acrylic 15% - 2% 870
Romie Cotton 29% - 12% 665
Poly/Cotton 25% - 4% 538
Wool Acrylic 33% - 11% 514
Poly/Cotton 35% - 4% 365
Wool 42% - 17% 452
Acrylic/Cotton 45% - 14% 365
Cotton 52% - 8% 257
Silk 55% - 8% 240
Angora 45% - 14% 365
Rayon 75% - 11% 176

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+91-422-2240205

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